Bitumen Emulsion (Cationic)

Torchtar cationic bitumen emulsion is a stable mixture of fine droplets of bitumen dispersed continuously in water by a chemical material called cationic emulsifier. Compared to other bitumen emulsions, cationic bitumen emulsion is more widely used around the world. Following are the grades available:
  1. Rapid-Setting Bitumen Emulsions: Rapid-setting bitumen emulsions have a fast setting time, typically in the range of a few minutes to an hour. These emulsions are ideal for surface treatments and patching, as they can quickly and efficiently seal cracks and potholes.
  2. Medium-Setting Bitumen Emulsions: Medium-setting bitumen emulsions emulsions are used for fog seals and base stabilisation. Medium-setting emulsions are also used for tack coats, which are used to bond an existing pavement surface to a new layer of asphalt.
  3. Slow-Setting Bitumen Emulsions: Slow-setting bitumen emulsions have the longest setting time of the three categories, typically in the range of four to six hours. These emulsions are used for slurry seals, micro-surfacing, and chip seals.
Apart from above, on the basis of utility we have following types of emulsion:
  1. Cold Mix Emulsion:  Cold mix is a bituminous mixture which contains mineral aggregate, water and binder geared up by a suitable appliance like a concrete mixer or cold mix plant or a customized hot mix plant. Cold Mix is recommended for premix carpeting as well as premix seal coat applications due to its high binder content.
  2. Polymer Modified Emulsion (PME): Polymer modified emulsion are special class of bituminous emulsions which represent a class of high performance binders whose preferred application is in the form of chip seal and as micro – surfacing for heavily trafficked pavements.
  • Overview
  • Product Detail
  • Application
AREA OF USAGE
  1. Micro surfacing. Preserve and protect underlying pavement structure and provide a new driving surface.
  2. Slurry Seal. Can be applied as thin as 2mm and not more than 6mm.
  3. Cold Mix. It is a mixture of mineral aggregates, and Bitumen Emulsion is used for general surfacing or open graded premix carpet, road repairs and maintenance, damage road surfaces or potholes, restoring excavated surface etc.
  4. Tack Coat. It is a light spray of Bitumen Emulsion for ensuring a good bond between an old and a new bituminous surface layer.
  5. Prime Coat. It is used for preparing a granular road base for bituminous surfacing.
  6. Fog Seal / Crack Seal. It is used to renew old bituminous surface suffering from oxidation, drying, cracks or surface voids.
  7. Surface Dressing. It is simple and inexpensive road surface treatment. With proper drainage, maintenance and resurfacing, surface dressed road can last for a long time.
 
 
KEY FEATURES
  1. Improved workability:  It can be applied at lower temperatures and has a lower viscosity, which reduces the risk of delays in the construction process.
  1. Reduced environmental impact: Bitumen emulsion is water-based and emits fewer harmful fumes and gases during the application, making it a more sustainable choice for road construction.
  2. Enhanced performance: Bitumen emulsion is more resistant to water damage and can be applied more easily in colder temperatures, making it a more versatile and reliable material for road construction.
  3. Safer for workers: Bitumen emulsion does not require heating or other high-temperature processes during the application, which reduces the risk of accidents and injuries for workers.
  4. Lower overall cost: Bitumen emulsion is more cost-effective to produce, transport, and apply than traditional bitumen, which can help reduce the overall cost of road construction projects.
Color|Form                              :    
Packaging/ Available sizes      : Available in 20 Kg bags &140 kg Drums | Pallet Packing
Applicable Standard                : 
Coverage                                :
Shelf Life                                 : 12 months from the date of manufecture when maintain in protected storage in original unopened sealed condition at 5-40ºC
Storage Condition                   : Store under cover out of direct sunlight and protect from extremes of temprature. In tropical climets the product must be stored in an airconditioned enviornment. failure to comply with the recommended storage conditions may result in premature deterioration of the product or packaging.

 

Although bitumen emulsions are typically sprayed cold, they can be heated to 60ºC to increase fluidity. The fundamental advantage of using bitumen emulsion is its ability to be applied cold, although the product’s aqueous phase defines its slow or fast-breaking property. Followings are the main application areas of bitumen emulsion:
Tack coat 
A tack coat is a film of bitumen applied between the two bituminous layers in the road construction process. Applying one layer of bitumen emulsion as a tack coat between the two bituminous layers of surface courses aids in the bonding of the two layers and prevents them from slipping. This application requires a Cationic Rapid Set (RS) or Cationic Slow Set (SS) bitumen emulsion. A tack coat is also applied to the surface of an old, worn-out road before covering it with a new layer of asphalt. 
Prime coat 
 Bitumen emulsions are also used as prime coats due to their low viscous state to bind the granular aggregates of the base course. The good fluidity of bitumen emulsions helps them penetrate the base layer and create a light, protective bituminous layer on the base course, which helps in good bonding between the non-bituminous base course and the surface course made of asphalt concrete. The prime coat also prevents moisture ingress and ensures a stable, adherent surface layer. 
Seal coat  
Bitumen emulsions as seal coats are applied on the surface layer to protect against moisture and provide a long-lasting barrier. Seal coats also make the road more skid-resistant yet keep the surface smoother. 
Also, road emulsions are often used in conjunction with aggregator materials of varied sizes to maintain the proper rolling resistance. For example, in a double surface treatment, 3/8″ and 3/4″ crushed quarry materials with broken faces and less than 25% wear are commonly employed.
APPLICATION NOTES/WARNINGS:
  1. Use of gum boots, gloves, goggles, and nose covers is recommended.
  2. Keep adequate ventilation during application of the mix.
  3. The emulsion barrels should be rolled well on the ground and thereafter the contents must be mixed thoroughly with a rod before drawing the emulsion for use.
  4. The cover should be replaced properly after drawing emulsion from the drum.
  5. Brushes, Sprayers, etc. should be cleaned thoroughly with water before emulsion sets on them.
  6. No brushing over emulsion is to be done after it has turned black.
  7. If it rains before the emulsion has set, spread the aggregate and wait until the surface is dry before rolling and opening to traffic.
  8. On no account should workmen be allowed to walk over uncovered area where Bitumen Emulsion has been applied.
  9. Do not heat and do not use them under frosty weather or in case of heavy downfall.
  10. Do not open to traffic unless emulsion is broken and top surface has turned black.
  11. Never mix two types of emulsion as this will cause coagulation.
 
 
ECOLOGY, HEALTH & SAFETY
• Avoid contact with skin / eyes, and avoid swallowing.
• Ensure adequate ventilation and avoid inhalation of vapor.
• Wear suitable protective clothing, gloves and eye protection.
• In case of skin contact, rinse with plenty of clean water, then cleanse with soap and
water. Do not use solvent to clean the contacted area.
• In case of eye contact, wash with plenty of clean water and seek medical advice.
• If swallowed, seek medical attention immediately. Do not induce vomiting.

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